Bay Rubber Company specializes in CNC knife cutting services, offering perforation, flash, dieless, through, and kiss cutting capabilities are available for precision processing of various materials. Speed cutting is achieved at 10 inches per second, supported by high performance servo motors. The system features a large bed size of 60 by 120 inches and a maximum Z-travel distance of 2.05 inches (55 mm) for flexible material handling. Material processing capability includes both flexible and rigid materials up to 2.00 inches thick. Accuracy is maintained with small feature tolerances of ±0.002 inches and repeatability of ±0.0005 inches per feet. Flash cutting increases yields, removes the need for cutting dies, and reduces labor costs.
Intended cutting materials include foam (up to 50 mm), rubber and its by-products (up to 25 mm) thickness, industrial fabrics, technical textiles, carbon fiber, Kevlar®, pre-preg, honeycomb, adhesives, laminated materials, plastics, paper, corrugated materials, leather, compressed and tang graphite, and multi-ply textiles. Applications cover gaskets, conveyor belting, interior upholstery, printed materials, footwear, fashion, apparel, automotive components, thermal shielding, matting, food and beverage production.
The equipment list includes Atom Flash Cut Flex and Atom Flash Cut Twins. Additional services offered are consultation, material procurement and storage, production planning, assembly, CNC machining, engraving, first article inspection, inventory management, rapid prototyping, precision cutting, reverse, and gasket engineering. Production volume ranges from a minimum of 1 to over 100,000 units, including prototype, low to high volume, and blanket orders. Lead times are quoted on a job by job basis, with emergency and rush services available. Efficiency is supported through lean manufacturing and just in time systems.
Industry focus spans aerospace, automotive, defense, medical, packaging, electronics, consumer goods, construction, printing, textiles, pharmaceutical, transportation, oil and gas. Compliance is maintained with key industry standards including ANSI, AS, ASME, ASTM, AWS, CE, CSA, DOT, FAA, FDA, ISO, Mil-Spec, NADCAP, QS, RoHS, SAE, and TS. To know more about world-class CNC knife cutting services, contact us today.
Intended cutting materials include foam (up to 50 mm), rubber and its by-products (up to 25 mm) thickness, industrial fabrics, technical textiles, carbon fiber, Kevlar®, pre-preg, honeycomb, adhesives, laminated materials, plastics, paper, corrugated materials, leather, compressed and tang graphite, and multi-ply textiles. Applications cover gaskets, conveyor belting, interior upholstery, printed materials, footwear, fashion, apparel, automotive components, thermal shielding, matting, food and beverage production.
The equipment list includes Atom Flash Cut Flex and Atom Flash Cut Twins. Additional services offered are consultation, material procurement and storage, production planning, assembly, CNC machining, engraving, first article inspection, inventory management, rapid prototyping, precision cutting, reverse, and gasket engineering. Production volume ranges from a minimum of 1 to over 100,000 units, including prototype, low to high volume, and blanket orders. Lead times are quoted on a job by job basis, with emergency and rush services available. Efficiency is supported through lean manufacturing and just in time systems.
Industry focus spans aerospace, automotive, defense, medical, packaging, electronics, consumer goods, construction, printing, textiles, pharmaceutical, transportation, oil and gas. Compliance is maintained with key industry standards including ANSI, AS, ASME, ASTM, AWS, CE, CSA, DOT, FAA, FDA, ISO, Mil-Spec, NADCAP, QS, RoHS, SAE, and TS. To know more about world-class CNC knife cutting services, contact us today.
Unit of Measure
Specifications
Capabilities |
N/A Dieless Cutting Flash Cutting Kiss Cutting Perforation Through Cutting |
Speed Cutting |
N/A 10 in/s |
Motor Type |
N/A Servo Motors |
Large Bed Size |
N/A 60 x 120 in |
Maximum Z-Travel Distance |
N/A 2.05 in55 mm |
Material Processing Capability |
N/A Wide Variety of Flexible and Rigid Materials, up to 2.00 in. Thick. |
Accuracy |
N/A Small Feature Tolerances: ± 0.002 in. Repeatability: ± 0.0005 in./ft |
Benefits |
N/A Dieless Cutting is More Versatile Than Other Cutting Methods Flash Cutting Decreases Labor Costs Flash Cutting Eliminates Cutting Dies Flash Cutting Increases Yields |
Intended Cutting Material |
N/A Adhesives and Laminated Materials Composite Materials (Carbon Fiber, Kevlar®, Pre-Preg, Honeycomb, etc.) Corrugated Materials Foam (Up to 50 mm Thickness) Graphite (As Part of "6 mm Compressed and Tang Graphite") Industrial Fabrics and Technical Textiles Leather Multi-Ply Textiles Paper Plastics (Polyurethane (PU), Polypropylene (PP), Polyvinyl Chloride (PVC), Polycarbonates, Acrylics, etc.) Rubber and its By-Products (Up to 25 mm Thickness) |
Application |
N/A Apparel Automotive Components Conveyor Belting Materials (Could also be Material Depending on Context) Fashion Food and Beverage Production Footwear Gaskets (Various Forms) Interior Upholstery Kiss Cutting (Process Applied to Materials) Matting Printed Materials Thermal Shielding |
Equipment List |
N/A Atom Flash Cut Flex and Atom Flash Cut Twins |
Additional Services |
N/A Assembly Computer Numerical Control (CNC) Machining Consultation Engraving First Article Inspection Gasket Engineering Inventory Management Material Procurement and Storage Packaging Precision Cutting Production Planning Rapid Prototyping Reverse Engineering |
Minimum Production Volume |
N/A 1 |
Maximum Production Volume |
N/A 100,000+ |
Production Volume |
N/A Prototype Low Volume High Volume Blanket Orders |
Lead Times |
N/A Quoted on Job by Job Basis Emergency Services Available Rush Services Available |
Efficiency |
N/A Lean Manufacturing Just in Time |
Certifications |
N/A ITAR Registered |
Additional Information
Industry Focus |
N/A Advertising Aerospace Agricultural and Farming Appliance Commercial Appliance Residential Architecture Auto/Truck/Transportation Automation Automotive Biomedical Biopharmaceutical Biotechnology Building and Construction Chemical Chemical Manufacturing Chemical Processing Commercial Communications Computer and Electronics Construction Consumer Goods Cosmetics Cryogenic Dairy Defense Industry Dental Department of Defense (DOD) Department of Energy (DOE) Electrical Electronics Food and Beverage Food Handling Food Processing Food Production Fracking Genetics Government Heating, Ventilation, and Air Conditioning (HVAC) Heavy Equipment Highway (Department of Transportation (DOT)) Home Home Furnishing Household Hydraulics Ice Making Industrial Injection Molding Laboratory Laundry Liquid Propane Machine Tools Machinery Manufacturing Marine Material Handling and Processing Medical Medical Devices Military Mining Molding Municipal Nano Technology Manufacturing Oil and Gas Pipeline Oil Field Oil, Gas, and Petroleum Exploration Oil, Gas, and Petroleum Extraction Optical Packaging Packaging and Converting Paper Mill Petrochemical Pharmaceutical Plumbing Pneumatics Power Generation Alternative Energy Power Generation Coal Power Generation Natural Gas (NG) Power Generation Nuclear Power Generation Solar Power Generation Wind Printing Printing and Publishing Process Gases Pulp and Paper Pulp Manufacturing Pumps Railroad Recreational Research Residential Restaurant Retail Robotics Semiconductor Specialty Machinery Telecommunications Textile Tool and Die Transportation Turf and Garden Universities and Learning Institutions Vacuum Electronics Waste Management Wastewater Water and Wastewater Treatment |
Industry Standards |
N/A ANSI (American National Standards Institute) AS (Aerospace Industry Standard) ASME (American Society of Mechanical Engineers) ASTM (American Society for Testing and Materials) AWS (American Welding Society) CE (The CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA).) CSA (Canadian Standards Association) DOT (Department of Transportation) FAA (Federal Aviation Administration) FDA (Food and Drug Administration) ISO (International Organization for Standardization) Mil-Spec (Military Specifications) NADCAP (National Aerospace and Defense Contractors Accreditation Program) QS (QS is a quality standard developed by the Automotive Industries.) RoHS (Restriction of Hazardous Substances (Compliant)) SAE (Society of Automotive Engineers) TS (Technical Specifications, used with ISO) |
File Formats |
N/A AI (Adobe Illustrator) Bitmap images (JPEG, PNG, TIF, etc. - for Engraving Only) CDR (CorelDRAW) DWG (Must be 2D) DXF (Must be 2D) EPS (Adobe Illustrator) PDF (Cut Objects Must be Vector-Based) SLDASM (SolidWorks) SLDDRW (SolidWorks) SLDPRT (SolidWorks) STEP (Must be Flattened for 2D Conversion) STP (Must be Flattened for 2D Conversion) SVG (Acceptable but Often has Scaling Issues) |
